Our team is composed of motivated young teammates, who are regularly Trained by quality control auditors (TÜV SÜD) or by experienced higher ranking quality supervisors. Because of different variety of production articles, different kind of production methods & intensive documentation requirements we surely need bigger manpower in our quality team.
Because of Export business, where the quick part replacement due to quality issues is almost impossible. The quality control extremely important part of our business. Involvement of our Quality team starts from Order exhaustion planning stage upto final dispatch. i.e. The Raw material purchase would be made based on our detailed raw material requirements & only from our trusted suppliers. The material dispatch clearance would be granted only after quality approvals.
Our Quality team is divided by following groups, with individual group heads, but interchangeable sub-ordinates
- Quality control for: Raw Materials inward quality check & documentation
- Quality control for: CNC Machining & at Supply partners (Casting & Forging)
- Quality control for: Sheet metal Cut, Bend, Stamping & weld parts / Fabrication parts
- Quality control for: Nuts & Bolts / Fasteners
- Quality control for: Zinc & Zinc-flake plating, CED Plating & HDG / Surface coatings
- Quality control for: Project based documentation / Solar power plants supply projects
- Quality control for: Pre-despatch inspections at Packing departments
Inspection Equipment
- 3-D measurement arm size 2000 mm
- 3-D measurement with CMM Mitutoyo (External service)
- 2-D measurement with Digital Mitutoyo Height Master Type: LH-600
- Surface Plates of various sizes
- Mitutoyo Verniers & Micrometers (0-200mm)
- Bore & Depth Gauges (0-300mm)
- Height Comparator
- ID & OD Comparator
- Slip Gauges
- ID & OD Thread Gauges
- Various Gauge Masters
- Surface Roughness Comparators
- Surface coating thickness measuring Gauge
- Salt spray test chamber as per ISO 9227 or ASTM B117
Our Own Strict Quality Procedures
- To Check & approve every incoming material
- To supply & maintain track record of 3.1 certificates for every article
- In process, quality check while manufacturing & frequent prob batch quality check
- Quality check for non-dimensional parameters like Burrs, Optical view, surface damages, Plating thickness etc
Raw Material Inspection
- Chemical Composition Analysis
- Mechanical Tastings: Tensile Test, Hardness Test, Impact Test, Proof load test etc
- Corrosion tests as per ASTM A262, ASTM G36, G35, A761 Specifications
- Liquid Penetrant or Dye Penetrant Inspection
- Ultrasonic crack detection